Fully Automatic Cross-Shaped Threading Strapping Machine and Corner-Protective Film Wrapping Packaging System

The fully automatic crisscross sword-threading strapping machine with integrated corner protectors and stretch film wrapping system empowers new energy photovoltaic manufacturers to achieve end-to-end damage-free packaging for components from production to transportation and storage. Compared to manual packaging, it demonstrates significant advantages in efficiency, cost-effectiveness, quality, and safety.

1. Efficiency Improvement

High-Speed Automated Operation:

The single-line capacity of the equipment is 5x to 8x higher than manual packaging speed, significantly shortening delivery cycles.

24/7 Continuous Operation:

Adapts to the large-scale, continuous production demands of the photovoltaic industry.

2. Cost Savings

Reduced Labor Costs:

Fully automated processes eliminate reliance on manual labor.

Minimized Material Waste:

Precise control of strapping tension, film wrapping layers, and corner protector alignment minimizes overuse of packaging materials (e.g., 20% reduction in film consumption).

3. High Consistency in Packaging Quality

Standardized Operations:

Eliminates human-error risks such as inconsistent strapping tightness, misaligned corner protectors, or uneven film wrapping caused by operator fatigue.

Triple-Layer Protection Mechanism:

Combines crisscross strapping (anti-shifting) + corner protectors (anti-impact) + stretch film wrapping (moisture and dust resistance) to ensure ISTA 3E-compliant packaging.

4. Enhanced Safety

Reduced Workplace Injury Risks:

Eliminates manual handling of heavy loads (e.g., 30-50kg components), preventing musculoskeletal injuries or impact accidents.

Adaptability to Complex Conditions:

Capable of processing oversized or irregularly shaped components, whereas manual operations face higher risks of errors and hazards with non-standardized products.

5. Intelligence and Traceability

Data-Driven Management:

Integrated PLC and IoT systems enable real-time recording of packaging parameters (e.g., strapping force, film layers) for each product, supporting MES/ERP connectivity.

6. Environmental Compliance

Material Optimization:

Supports eco-friendly corner protectors (e.g., biodegradable EPE) and recyclable film materials, aligning with the photovoltaic industry’s carbon neutrality commitments.

7. Alignment with Industry Trends

Compatibility with Large-Sized Components:

Automatic adjustment of strapping and film wrapping ranges ensures stable handling of oversized components (e.g., 2300mm×1300mm), which are error-prone in manual operations.

Global Transportation Readiness:

Standardized packaging meets multi-scenario protection requirements (e.g., salt spray resistance for maritime shipping, humidity resistance for road logistics).

More information or requirements, please contact with us at any time.

Tommy

WhatsApp:+86 18854162963